So now that the size and material selection has been made for the Micro RC Track modules, being 1200 x 600mm plywood, a support structure will be required. This structure will keep the modules stiff and strong as well as ensuring the board don’t warp with any future features added to them. The drawing attached to this post shows the details for the structure which uses 70 x 35mm pine lengths to act as support beams around the perimeter of the module. The pine will be attached using 7G x 25mm counter sunk screws.
Dowel holes will also be drilled to depth that will support the lane barriers. The lane barriers that I will be making are using 42 x 19mm pine (dressed all round or ‘DAR’). More details on the barriers will be covered in a later post, but the intent is to is to have a through slot or oversize holes to suit 6mm dowels. As a result the centre of the dowels will be positioned 9.5mm in from the edge of the boards. The pattern for the dowels holes is shown in the attached drawing but the depth is not specified. The depth for the dowel holes is dependant on the dowels used, whether pre-made ones are used or they are cut from a longer length of dowel.
Not shown in the drawing is the location of the screws that attach the plywood to the support beams. The exact location is not really important but they need to be spread apart from each other and kept away from the dowel locations, so the best idea is to mark out the dowel locations before attaching the beam with the screws. The screws will need to be about 15-20mm in from the edge of the plywood. Each beam will have 3 screws, so one towards each end and the third should be near the middle without fouling any dowel locations.
Here is the drawing for this base module design as either a PDF or a JPG:
JPG (click image for larger version)